May-June 2006

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Answering the Tough Questions About Recycling-WTE Compatibility

In response to ongoing interest about issue of how compatible waste-to-energy (WTE) is with materials recycling programs, a more in-depth look was completed in 18 communities across the US.

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By Jonathan V. L. Kiser

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The ongoing compatibility success story advances the original empirical research completed in 1992 (Solid Waste & Power Industry Sourcebook, 1993). In particular, the 2005 survey examines potential compatibility concerns raised by some regulators and members of the environmental community. It also determined how communities with operating WTE plants respond to such concerns, based on what they have actually experienced managing municipal solid waste. The full range and depth of topics covered by the 2005 research goes beyond the space limitations of this article. The complete research results are available from the author. Key findings include:

  • A community’s recycling rate does not appear to be negatively influenced by a WTE plant’s demand for municipal waste or by the existence of put-or-pay contracts. Ten of the 12 communities contacted (83%) with put-or-pay contracts also reported that their recycling programs are expanding. Further, two of the three WTE communities reporting no recycling growth do not have put-or-pay contracts.
  • Ninety-five percent of the WTE communities contacted specifically reported that their WTE plant has not limited the community recycling rate.
  • Ninety-five percent of the WTE communities reported that their investment in WTE capital infrastructure has not limited their investment in recycling infrastructure.
  • When asked to comment on the notion that WTE is not compatible with recycling since it burns paper and plastic, all but one WTE community provided a response indicating that the two are compatible.
  • The theory that communities with pay-as-you-throw (PAYT) waste reduction programs will have high recycling rates (or conversely, that communities without PAYT programs will have low recycling rates) drew mixed results among the 19 WTE communities surveyed (i.e., seven of whom reported having PAYT programs in the service area). The stated theory held true in 47% of the WTE communities surveyed and failed (i.e., some communities without PAYT had high recycling rates, etc.) in 58% of the cases.
  • The theory that WTE communities will have a high recycling rate only if the WTE service fee is high and there is no put or pay contract in place (or conversely, that the WTE community recycling rate will be low if the WTE service fee is low, and a put or pay contract is in place) does not hold up well among the 17 communities for which complete data were available. More specifically, the stated theory did not hold true for 76% of the communities surveyed and held true in 24% (i.e., 4 communities) of the cases. For purposes of this analysis, a high recycling rate was assumed to be greater than EPA national average of 31%, and a high WTE service fee (i.e., tip fee plus transportation cost) was assumed to be greater than the service fees of alternative disposal options in the greater region.
  • Several communities noted that if the objective is to maximize recycling, one may have to guard against the perception that WTE should manage the entire wastestream, including recyclables, plus that the community must sometimes be willing to pay more to recycle if the WTE tip fee is low.
  • All recycling coordinators, municipal officials, and waste management professionals responding to the compatibility portion of the survey indicated why they believe recycling and waste-to-energy are compatible in their community.

This serves as a follow-up to a national assessment on the topic published in the May/June 2003 issue of MSW Management.

Survey Methodology
An Internet search was first completed to discover the primary issues of concern expressed by environmental groups about the compatibility issue.

This was followed by telephone conversations with a number of the US Environmental Protection Agency (EPA) officials to further define areas where WTE and recycling may not be compatible.

The primary noncompatibility allegations include:

  • The constant demand for MSW to operate WTE plants at full capacity forms a disincentive to recycle.
  • The existence of put-or-pay contracts (i.e., where a community must deliver a guaranteed amount of MSW to the WTE plant or otherwise pay) forms a disincentive to recycle.
  • Recycling rates tend to be higher where WTE tip fees are high, and there is no put-or-pay contract in place.
  • Investment in WTE capital infrastructure does not leave a lot of capital for a community to also invest in recycling infrastructure.
  • Recycling rates tend to be higher where innovative waste reduction programs such as PAYT programs (i.e., where households are charged for waste collection based on the amount of waste they throw away) are in place. WTE communities would not be expected to have such programs; and
  • WTE is not compatible with recycling since it burns recyclable materials like paper and plastic.

With these and other questions in hand, a two-part survey was conducted by e-mail and telephone among the selected WTE communities.

The first part was directed to 18 WTE plant operators to determine:

  • The type and amount of materials being recovered onsite at the WTE plant for subsequent recycling and beneficial use.
  • Their opinion on why, historically, the average WTE community recycling rate has been higher recycling than the national EPA average.
  • If a put-or-pay waste supply contract is currently in place at the WTE plant.

The second part of the survey was sent to 19 WTE community recycling coordinators, municipal officials, waste management authority personnel, or other public sector contacts. (Note: The extra survey was sent to the recycling coordinator in Saco, ME, to gain further insight about the political dynamics surrounding recycling programs in the immediate area serviced by the Maine Energy WTE plant located in Biddeford.) This WTE community survey was sent to determine:

  • What the current community diversion rate for recycling is.
  • Whether the existing community recycling program is expanding.
  • To what degree the community believes WTE and materials recycling are compatible.
  • Whether there is any evidence to suggest that the WTE plant has limited the community diversion rate for recycling.
  • Whether there is any evidence to suggest that the development of WTE infrastructure has limited the establishment of materials recycling infrastructure.
  • Whether communities in the WTE service area have PAYT waste reduction programs.
  • How the total cost per ton of MSW managed (i.e., tip fee plus transportation cost) at the WTE plant compares with other disposal facility options in the greater region.
  • • Feedback on the notion that WTE is not compatible with recycling since it burns recyclable materials like paper
    and plastic.

Profiled WTE Communities
Selection of the WTE communities was based on the following criteria:

  • They represented the full range of WTE technologies (e.g., mass burn, refuse-derived fuel, and modular).
  • They were geographically spread out across the country
  • They represented both small (i.e., 35 tpd to 250 tpd) and large (i.e., >250 tpd) unit facilities.
  • They represented both public and privately owned and operated facilities.
  • The WTE plant recovered materials on-site for subsequent recycling and/or beneficial utilization (e.g., WTE ash).
  • A fully functioning community recycling program was in place.
  • They had not been profiled in-depth by the author during previous related research efforts.

The 2005 survey yielded a 100% response rate. Table 1 summarizes key components about the WTE facility in each featured community.

Onsite Materials Recovery
Table 2 summarizes how much material tonnage was recovered on-site at each WTE plant during 2004 for subsequent recycling and/or beneficial use.

Table 2 reveals that, among the WTE facilities polled, more than 1.6 million tons of material was recovered for recycling and/or beneficial use during 2004. More than 16% of this total was recovered precombustion and nearly 84% was recovered postcombustion.

Nearly 74,000 tons of ferrous metals, 6,500 tons of white goods, nearly 3,800 tons of non-ferrous metal, almost 800 tons of cardboard, and 5 tons of plastic were recovered for recycling precombustion.

An additional 179,500 tons of biomass fuel created at the Miami-Dade WTE plant were sent to offsite alternative fuel powered facilities.

Among those materials recovered post-combustion, more than 1.2 million tons were associated with combustion ash designated for beneficial use, more than 136,000 tons were ferrous metals, and nearly 3,500 tons were nonferrous metals.

On Higher WTE Rates

Since 1992, the author has documented that WTE communities (i.e., where the WTE plant is located and/or the area serviced by the plant) have, on average, a higher recycling rate that the national EPA average.

To shed further light on this historic trend, WTE plant operators where asked why they believed this has been the case. Table 3 highlights comments provided by select facility operators.

Put-or-Pay Contracts
The WTE facility operators were also asked whether there was a put-or-pay waste supply contract currently causing waste to be delivered to the facility. Among the 18 plants surveyed, 67% reported Yes, and 33% reported No.

At the Delaware Valley RRF in Chester, PA, the WTE plant has a base service agreement with Delaware County. In the case of the Maine Energy Recovery Company facility in Biddeford, Plant Manager Ken Robbins reports that this merchant facility secures about 25% of its waste through put-or-pay contracts. Robbins notes that, “The put-or-pay program allows an out for recycling programs.”

He adds, “This means that so long as the community can document that waste is being diverted for recycling, it will not be penalized for not delivering such tonnage to the WTE plant.”

By comparison, Bill Wilson, facilities manager in Polk County, MN, reports that, “The county’s WTE plant used to have put-or-pay contracts; however, now that the facility is debt-free, the put-or-pay contracts have expired.” In Utah, Nathan Rich, executive director of the Wasatch Energy System, notes that their WTE plant does not rely on put-or-pay contracts to cause waste to be delivered, but that “a flow-control ordinance is in place.” In addition, Carl Bishop, operator of the Harrisonburg, VA, WTE plant, reports that, “There is no put-or-pay contract in place, since the facility is city owned and operated.”

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Programs and Rates
As previously mentioned, all of the 19 WTE communities surveyed are linked to offsite recycling programs. Such programs typically include a combination of curbside collection, dropoff centers, material recovery facilities, or yard waste management. In addition to the typical metals, glass, plastic, and paper from household and commercial sources, the communities reported that there are other recycling programs in place, and that many other materials are being recycled. These range from batteries, used oil, and e-waste, to household hazardous waste, public and school outreach programs, and tires management, to scrap metals, food waste, and artificial reef construction projects. All 19 communities surveyed have a combination of these kinds of recycling programs. According to the EPA, the latest national average municipal recycling rate reported for 2003 is 31%. By comparison, the average recycling rate for the WTE communities included in this survey is 41%. Table 4 summarizes the recycling rate for each of the participating WTE communities.

Diversion Rate For Recycling
It should be noted that the materials included in each community’s recycling rate are subject to variation, depending upon how they define recyclables, what their state credits as acceptable recyclable material, etc. All 19 communities include household metals, glass, plastic, and paper in their rates, and all but North Andover, MA, include commercial metals, glass, plastic, and paper. Further, 89% of the communities include scrap metals and white goods in their diversion rates for recycling, 47% reported that C&D waste is included, and 32% reported the inclusion of auto bodies. Other items reported include asphalt (26%), waste reduction credits (21%), WTE ash (21%), and other miscellaneous materials. Next Page >

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